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Reprogramming Scania NextGen V8 520 580 650 730 phase 2

Engine reprogramming on NextGen Phase 2 V8 engines, Adblue, DPFS, Valves...

Engine overhaul Scania Euro 6 NTG V8

In the following, we'll show you the different possibilities for a very wide range of motors.

Stage 1 FAP SCR = Electronic modification with original equipment only. Stage 1 FAP SCR Off = Removal of FAP (remove cartridge) and deactivation of AdBlue system => recommended to avoid saturating the particulate filter more quickly. Stage 2 = Requires direct stainless-steel line or mandatory valves.

We offer the following options: SCR OFF - DPF OFF - BLACK SMOKE [Black Smoke ON STAGE 2 ONLY].

S/R520 V8 DC16 116

The R520 V8 develops 520hp and 2700Nm of torque. Its compression ratio is 22:1. The standard gearbox fitted to the 520 is identical to that of the 580. The clutch is also identical to the 580 and 650, as is the driveshaft, whether 4x2 or with more axles. Fuel supply is also identical to the 580 and 650, although injectors and turbochargers are different from the other two models.

64%
Source: 520hp and 2700Nm
74%
Stage 1 FAP SCR: 560hp and 2900Nm
85%
Stage 1 FAP SCR Off: 590hp and 3000Nm
100%
Stage 2: 610hp and 3100Nm

S/R580 V8 DC16 117

The R580 V8 develops 580hp and 3000Nm of torque at a lower compression ratio than the R520 (20.8:1), identical to the 650. The gearbox is slightly different from that of the 650, but allows a large increase in torque thanks to the manufacturer's tolerances. The driveshaft, clutch, injectors, turbo and high-pressure pump are identical to the 650. So there's plenty of scope for improvement.

64%
Origin: 580hp and 3000Nm
74%
Stage 1 FAP SCR: 620hp and 3150Nm
85%
Stage 1 FAP SCR Off: 650hp and 3300Nm
100%
Stage 2: 720hp and 3600Nm

S/R650 V8 DC16 118

The R650 develops 650hp and 3300Nm of torque, with a compression ratio identical to that of the S580. Many peripherals are also identical, such as injectors, pump, clutch and turbo. The gearbox can take a little more torque, as it's also the same as that fitted to the 730 V8, which can handle gargantuan torque. That said, there are differences with the 730.

64%
Origin: 650hp and 3300Nm
74%
Stage 1 FAP SCR: 690hp and 3500Nm
85%
Stage 1 FAP SCR Off: 720hp and 3600Nm
100%
Stage 2: 780hp and 3700Nm

Engine reprogramming Scania V8 730

More information on the 730 NTG Phase 2

The R730/S730 Euro 6 NTG

The 730 is a little unusual in that it has never been released without an EGR valve and a fixed-geometry turbo. It therefore has this valve and a TGV (variable geometry turbo), but we can significantly optimize power. See below.

S/R730 V8 DC16 108

The R730 V8 develops 730hp and 3500Nm of torque, but although it has been incorporated into the new NTG cabs, the 730 has not undergone any 'renewal' compared with the first Euro 6 versions. It is still fitted with a variable-geometry turbo, while the engines below it have switched back to fixed-geometry turbo. It still features an EGR valve with 1-stage cooling, while the clutch and injectors are the same as on the 580 and 650, as is the driveshaft. The gearbox is the same as on the 650. However, the gains are still very interesting when reprogramming the engine.

64%
Origin: 730hp and 3500Nm
74%
Stage 1 FAP SCR: 770hp and 3700Nm
85%
Stage 1 FAP SCR Off: 800hp and 3900Nm
95%
Stage 2: 820hp and 4000Nm

Below is a table summarizing the engine components of the 4 vehicles mentioned and detailed above. (If you can't see the whole table on your mobile, please turn your phone around).

EMD1 Scania E6 730hp Scania E6 650hp Scania E6 580hp Scania E6 520hp
Motor type DC16 108 DC16 118 DC16 117 DC16 116
Miscellaneous NTG NTG NTG NTG
Dev level 6 6 6 6
Block generation 2 3 3 3
Tx Compress. 17,4:01 20,8:01 20,8:01 22,1:01
Couple 3500Nm 3300Nm 3000Nm 2700Nm
Geom. Turbo VGT FGT FGT FGT
Management EMD1 EMD1 EMD1 EMD1
Gearbox GRSO925R GRSO925R GRSO905R GRSO905R
Clutch K432 26 K432 26 K432 26 K432 26
Transmission shaft P500 P500 P500 P500
EGR Yes No No No
DPF Yes Yes Yes Yes
SCR Yes Yes Yes Yes
Ref Injectors 2264458 - 574426 2264458 - 574426 2264458 - 574426 2438101 - 570648
Ref Turbo 2484277 - 576158 2654030 - 576252 2654030 - 576252 2654029 - 576251
HP/Alim pump 2358758 2617107 - 573130 2617107 - 573130 2617107 - 573130