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Solutions for all your anti-pollution problems -

FAP EGR and ADBLUE

    Screen Machine Adblue - Tier IV Final solutions

    Problem Crushers Screens Trommels Conveyors on Volvo Penta Tier 4F / St.V

    Persistent faults in Screen Machine hardware & solutions

    Power loss, inability to crush, screen... Even though Volvo Penta engines are among the best on the market for site and construction machinery, they can sometimes have a faulty AdBlue system. The Tier 4F and Stage V standards highlight these defects, which reduce the working capacity of the machine in question. Here we present our solutions to counter this AdBlue problem.

    Troubleshooting AdBlue ACM Continental 2.1 systems

    Our boxes can be used to virtualize, i.e. emulate, an AdBlue system by supplying the engine ECU with data on the AdBlue system. The vehicle's original ACM box will be replaced by our solution, enabling you to troubleshoot your machine quickly and easily.

    Impacted engines and vehicles for which we have solutions

    • Tier 4F and earlier engines
    • Impact Crusher 4043T 4043TR - TAD1171VE - D11J - Volvo Penta 265kW
    • Jaw Crusher JXT JHT- TAD1171VE - D11J - Volvo Penta 265kW

    Main features and functions of the emulation module

    • The vehicle is once again equipped with all the features needed for fast, efficient work.
    • No or more SCR defaults
    • No more torque reduction and power loss on your Mantsinen
    • New technology! Plug & Play connector, replaces original ACM ECU.
    • HCDEA™ - HamCom Dynamic Emulation algorithm
    • HCDMA™ - HamCom Direct Memory Access algorithm
    • Reversibility: you can return your vehicle to its original configuration at any time once the repair has been completed.

    Quick and easy installation of our virtualization solution

    Our solution for the virtualization of exhaust aftertreatment data was based on the original ACM Continental ECU, or at least the connector for the harness was purchased directly from the supplier who markets its connector solutions. We have implemented our own printed circuit in this connector, emulating the AdBlue data and restoring the machine to perfect operation in just a few minutes. These solutions are suitable for the vast majority of vehicles fitted with Volvo Penta Tier 4F / Stage V standard engines.

    Common faults on AdBlue Screen Machine systems

    AdBlue & TAD1171VE D11J

    In most cases, AdBlue faults correspond to a physical problem in the system. A faulty pump, seized AdBlue injector or faulty electronic part, NOx sensor, crystallization problem, clogged DPFS, etc.

    Find out more about the origin of your defect

    We have the Volvo Penta/CE & Trucks diagnostic equipment to diagnose the origin of the problem more precisely if you wish, but also to be able to erase any persistent faults. Depending on the machine, the diagnostic connector may be a Volvo Penta proprietary device, or meet the OBD2 standard. If you're located abroad, we can send you our diagnostic equipment and take control remotely once connected to the vehicle.

    No more worries, be preventive

    As with vehicles fitted with Volvo Euro 6 engines, when faults are present in the system, you lose torque and power, and so, for example, a crusher will not provide the power required for proper operation, and will only reduce if not halt production/work. Having an emulation box available means you can troubleshoot quickly and efficiently while you're waiting to solve the problem, or even work in foreign countries if your machine has to travel there.